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Standard Test Method for Determination of Wear Metals and Contamination Elements in Used Industrial Oils by Sweeping Flat Electrode Atomic Emission Spectrometry 用扫描平板电极原子发射光谱法测定用过的工业油中磨损金属和污染元素的标准试验方法
发布日期: 2020-06-01
1.1 本试验方法包括通过扫描平面电极原子发射光谱法(SFE-AES)测定旧工业油中的磨损金属和污染物。 2. 1.2 工业用油包括润滑油、齿轮箱油、液压油、压缩机油、汽轮机油、合成油和其他石油。 1.3 方法每个元素的工作范围通过中的方程进行评估 15.2.1 并在表6中列出。 1.4 虽然该技术旨在分析润滑剂样品中的非悬浮颗粒,但此处发布的精度声明仅根据实践中的均质油样品确定 D6300 要求。未对本质上不均匀的非悬浮颗粒进行采样和评估,以得出本试验方法的精度声明(见 附件A1 ). 1.5 本试验方法通过立即报告以下情况,快速指示新的或使用过的工业油中是否存在异常磨损和污染: 1.5.1 特定磨损金属的正常细颗粒; 1.5.2 特定磨损金属和污染元素的不可悬浮颗粒; 1.5.3 人口较少的大颗粒(10 μm至50 μm); 1.5.4 污染元素;和 1.5.5 添加元素。 1.6 本试验方法使用油溶性元素进行校准,并不打算将测定为不溶性颗粒的值与溶解金属定量关联。分析结果取决于粒径,旧油样品中作为大颗粒存在的元素的结果可能较低(由试验方法参考 D5185 和 D6595 ). 1.7 以国际单位制表示的数值应视为标准值。本标准不包括其他计量单位。 1.8 本标准并非旨在解决与其使用相关的所有安全问题(如有)。 本标准的用户有责任在使用前制定适当的安全、健康和环境实践,并确定监管限制的适用性。 1.9 本国际标准是根据世界贸易组织技术性贸易壁垒(TBT)委员会发布的《关于制定国际标准、指南和建议的原则的决定》中确立的国际公认标准化原则制定的。 ====意义和用途====== 5.1 用过的工业油- 大颗粒检测是旧工业润滑油状态监测的重要输入。对于磨损金属,这些颗粒在尺寸上由20到20之间的颗粒表示 μm和50 μm,在发动机机油中,80 μm或更大。在沙漠或多风地区,大的沙尘颗粒可以进入- 维修润滑剂。与10μm或更小的颗粒相比,大颗粒产生的浓度对工业设备的严重或灾难性故障更为敏感。在光谱分析中,排除大颗粒明显低于报告的磨损和污染元素浓度。相应的结果可能并不代表在用润滑剂的实际状态。由于该试验方法对磨损金属颗粒的大小限制较少,同时仍报告正常的细磨损颗粒,因此它提供了一种在颗粒大小的综合范围内评估磨损和污染元素的方法,并提高了在用润滑剂光谱分析的保真度。 5.2 废工业油中的不悬浮颗粒- 不可悬浮颗粒的增加表明机械过度磨损或密封不良,或两者兼而有之。 工业散装油中的大量此类颗粒本身对机械的运动部件有害。本试验方法提供了另一种方法,用于识别机械状态监测中是否存在不可悬浮颗粒。
1.1 This test method covers the determination of wear metals and contaminants in used industrial oils by sweeping flat electrode atomic emission spectroscopy (SFE-AES). 2 1.2 Industrial oil includes lubricant oil, gear box oil, hydraulic fluid, compressor oil, turbine oil, synthetic oils, and other petroleum oils. 1.3 Method working range for every element is evaluated by equations in 15.2.1 and tabulated in Table 6. 1.4 Though this technique is designed to analyze non-suspended particles in lubricant samples, the precision statements published here were established solely from homogeneous oil samples per Practice D6300 requirements. Non-suspended particles, which are inhomogeneous by nature, were not sampled and evaluated for deriving precision statements for this test method (see Annex A1 ). 1.5 This test method provides a quick indication for abnormal wear and the presence of contamination in new or used industrial oils by immediately reporting: 1.5.1 Normal fine particles of specific wear metals; 1.5.2 Non-suspendable particles of specific wear metals and of contamination elements; 1.5.3 Less populated large particles (10 μm to 50 μm) of specific wear metals; 1.5.4 Contamination elements; and 1.5.5 Additive elements. 1.6 This test method uses oil-soluble elements for calibration and does not purport to relate quantitatively the values determined as insoluble particles to the dissolved metals. Analytical results are particle size dependent and low results may be obtained for those elements present in used oil samples as large particles (referenced by Test Methods D5185 and D6595 ). 1.7 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.9 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee. ====== Significance And Use ====== 5.1 Used Industrial Oil— The detection of large particles are important inputs for used industrial lubricant condition mornitoring. For wear metals, these particles, in size, are represented by those between 20 μm and 50 μm in engine oil, 80 μm or greater in gear-box oil. In desert or windy areas, large sand and dust particles can enter in-service lubricant. The concentrations contributed from large particles can be more sensitive to serious or catastrophic failure of industrial equipment than those from 10 μm or less. In spectroscopic analysis, excluding large particles significantly under-reports the concentrations of wear and contamination elements. The corresponding results may not represent the actual state of in-service lubricant. Because this test method posts less limitation on the size of wear metal particles while still reporting normal fine wear particles, it provides a means to assess wear and contamination elements in a comprehensive range of the size of particulates and raises the fidelity of spectroscopic analysis of in-service lubricant. 5.2 Non-suspendable Particles in Used Industrial Oil— The increase of non-suspendable particles suggests excessive wear or poor sealing of machinery, or both. Large amounts of such particulate in industrial oil bulk itself are harmful to moving parts of machinery. This test method provides another means to identify the presence or absence of the non-suspendable particles for machinery condition monitoring.
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归口单位: D02.03
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