1.1本指南提供了一个共同的基础,在此基础上,可以通过可再现的评估试验来鉴定和选择核发电设施表面的保护涂层。本指南还提供了保护涂层的应用和维护指南。在包括压水反应堆(PWR)和沸水反应堆(BWR)在内的核发电设施的环境运行和事故条件下,暴露于以下任一、全部或组合条件下可能会影响涂层性能:电离辐射;放射性核素污染和随后的去污过程;化学和水喷雾;高温高压蒸汽;磨损或磨损。
1.2本指南的内容包括:
部分
参考文件
2.
术语
3.
意义和用途
4.
涂层材料测试
5.
导热系数
5.
表面处理、涂层应用和检查
车间和现场工作
6.
质量保证
7.
关键词
8.
1.2.1此外,本指南阐述了ANSI N5.12和ANSI N101.2中由单独ASTM标准涵盖的技术主题,例如,表面处理(车间和现场)和涂层应用(车间和现场)。
1.2.2本指南的适用章节和具体验收标准可酌情纳入规范和其他文件。
1.3以英寸-磅为单位的数值应视为标准值。本标准不包括其他计量单位。
1.4
本标准并非旨在解决与其使用相关的所有安全问题(如有)。本标准的用户有责任在使用前制定适当的安全和健康实践,并确定监管限制的适用性。
====意义和用途======
本指南解决了监管指南1的问题。
54和USNRC标准审查计划6.1.2,以及ANSI标准N5.12、N101.2和N101.4的替换。本指南涵盖了先前涂层表面和裸露基底上的涂层工作。本指南适用于涂层服务水平I和III区域的所有涂层工作(即安全相关涂层工作)。在被许可方认为合适的情况下,本指南的适用章节也可用于评估和选择涂层服务等级II区域的保护涂层。
本指南中引用的测试特别适用于反应堆安全壳内的安全相关涂层。其他试验方法可用于评估反应堆安全壳外安全相关涂层的适用性。工作规范中应说明涂层服务三级涂层的鉴定和性能监测标准。指南D 7230提供了涂层服务等级III涂层的选择和性能监测指南
和D 7167
以及EPRI 1003102(原TR-109937)第4.4节和第4.5节。
本指南的用户必须确保涂层工作不仅符合本指南,而且符合被许可方的工厂特定质量保证计划和许可承诺。
安全相关涂层
:
涂层服务水平I和III的涂层资格不同,即使它们都与安全相关。本指南提供了评定涂层服务水平I涂层的最低要求,还提供了可用于评估涂层服务水平I涂层的其他鉴定试验的指南。本指南还提供了有关涂层服务等级III涂层选择的指南。
涂层服务一级涂层
:
所有涂层服务级别I涂层必须耐辐射影响,并且必须通过DBA认证。应根据以下要求制备、辐照试样,并对其进行DBA测试和评估:
(
一
)试验方法D 3911
或工厂特定要求(如适用),
(
b
)试验方法D 4082
和
(
c
)规范D 5139
.
除4.4.2.1的要求外,可评估涂层服务水平I涂层的额外质量,或在工作规范或许可承诺认为适用时,可能需要应用控制。以下文件为应用、可能的附加测试或进一步评估涂层服务水平I涂层(如适用)提供了指导:
(
一
)试验方法C 177
,
(
b
)实践D 3843
,
(
c
)试验方法D 3912
,
(
d
)试验方法D 4060
,
(
e
)实践D 4227
,
(
f
)规程D 4228
,
(
g
)指南D 4537
,
(
h
)试验方法D 4541
,
(
一、
)试验方法E 84
,
(
j
)试验方法E 1461
和
(
k
)试验方法E 1530
.
被许可方还要求对涂层服务水平I涂层进行状态评估和管理,以在初次涂覆和后续维修后维护涂层。
以下文件为涂层服务一级涂层的监测和管理提供了指导:
(
一
)指南D 5163
和
(
b
)指南D 7491
.
涂层服务三级涂层
:
涂层服务三级涂层必须根据工厂许可承诺和工作规范的要求进行使用评估。涂层服务级别III涂层可能包括用于工业水系统、必要冷却水热交换器头和应急柴油发电机进气口等区域的衬里。有
不
特定测试或鉴定
要求
包含在本指南中,用于涂覆服务等级为三级的涂层或衬里。应根据需要对涂层服务等级III涂层进行测试和评估,以确保涂层适用于特定的服务环境。以下文件提供了测试和检查指南,被许可方在编制涂层服务等级III涂层或衬里的工作规范时可能会考虑这些指南:
(
一
)试验方法D 4541,
(
b
)指南D 7167
,
(
c
)指南D 7230
,
(
d
)EPRI 1003102(原TR-109937),第4.4和4.5节,
(
e
)10CFR50.65,和
(
f
)10CFR50。附录B。
涂料服务二级涂料
:
涂层服务等级II涂层与安全无关,仅限于核电站反应堆安全壳外的辐射控制区(RCA)。有
不
特定测试或鉴定
要求
包含在本指南中,用于涂覆服务等级II涂层。以下文件提供了测试和检查指南,被许可方在评估或指定涂层服务等级II涂层时可能会考虑这些指南:
(
一
)试验方法D 3912
,
(
b
)试验方法D 4060
,
(
c
)试验方法D 4082
,
(
d
)试验方法D 4541
,
(
e
)规范D 5139
,
(
f
)试验方法E 84
和
(
g
)USNRC管理指南8.8。
一些核电站许可证可能包括二级涂层要求;
选择二级涂层材料和系统时,必须满足这些要求。
1.1 This guide provides a common basis on which protective coatings for the surfaces of nuclear power generating facilities may be qualified and selected by reproducible evaluation tests. This guide also provides guidance for application and maintenance of protective coatings. Under the environmental operating and accident conditions of nuclear power generation facilities, encompassing pressurized water reactors (PWRs) and boiling water reactors (BWRs), coating performance may be affected by exposure to any one, all, or a combination of the following conditions: ionizing radiation; contamination by radioactive nuclides and subsequent decontamination processes; chemical and water sprays; high-temperature high-pressure steam; and abrasion or wear.
1.2 The content of this guide includes:
Section
Referenced Documents
2
Terminology
3
Significance and Use
4
Coating Material Testing
5
Thermal Conductivity
5
Surface Preparation, Coating Application, and Inspection for
Shop and Field Work
6
Quality Assurance
7
Keywords
8
1.2.1 In addition, this guide addresses technical topics within ANSI N5.12 and ANSI N101.2 that are covered by separate ASTM standards, for example, surface preparation, (shop and field) and coating application, (shop and field).
1.2.2 Applicable sections of this guide and specific acceptance criteria may be incorporated into specifications and other documents where appropriate.
1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.4
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
====== Significance And Use ======
This guide addresses the concerns of Regulation Guide 1.54 and USNRC Standard Review Plan 6.1.2, and the replacement of ANSI Standards N5.12, N101.2, and N101.4. This guide covers coating work on previously coated surfaces as well as bare substrates. This guide applies to all coating work in Coating Service Level I and III areas (that is, safety-related coating work). Applicable sections of this guide may also be used to evaluate and select protective coatings for Coating Service Level II areas where deemed appropriate by the licensee.
The testing referenced in this guide is particularly appropriate for safety-related coatings inside the reactor-containment. Other test methods may be used for assessing the suitability for service of safety-related coatings outside the reactor-containment. Criteria for qualification and performance monitoring of Coating Service Level III coatings shall be addressed in job specifications. Guidance for selecting and performance monitoring of Coating Service Level III coatings is provided Guides D 7230
and D 7167
respectively, and Sections 4.4 and 4.5 of EPRI 1003102 (formerly TR-109937).
Users of this guide must ensure that coatings work complies not only with this guide, but also with the licensee's plant-specific quality assurance program and licensing commitments.
Safety-Related Coatings
:
The qualification of coatings for Coating Service Levels I and III are different even though they are both safety-related. This guide provides the minimum requirements for qualifying Coating Service Level I coatings and also provides guidance for additional qualification tests that may be used to evaluate Coating Service Level I coatings. This guide also provides guidance concerning selection of Coating Service Level III coatings.
Coating Service Level I Coatings
:
All Coating Service Level I coatings must be resistant to the effects of radiation and must be DBA qualified. The test specimens shall be prepared, irradiated and DBA tested and evaluated in accordance with the requirements of:
(
a
) Test Method D 3911
or plant specific requirements as applicable,
(
b
) Test Method D 4082
, and
(
c
) Specification D 5139
.
In addition to the requirements of 4.4.2.1, Coating Service Level I coatings may be evaluated for additional qualities or may require application controls when deemed applicable by the job specifications or licensing commitments. The following documents provide guidance for application, possible additional testing or for the further evaluation of Coating Service Level I coatings when applicable:
(
a
) Test Method C 177
,
(
b
) Practice D 3843
,
(
c
) Test Method D 3912
,
(
d
) Test Method D 4060
,
(
e
) Practice D 4227
,
(
f
) Practice D 4228
,
(
g
) Guide D 4537
,
(
h
) Test Method D 4541
,
(
i
) Test Method E 84
,
(
j
) Test Method E 1461
, and
(
k
) Test Method E 1530
.
Condition assessment and management of Coating Service Level I coatings is also required by the licensee to maintain the coatings following the initial application and subsequent repairs. The following documents provide guidance for the monitoring and management of the Coating Service Level I coatings:
(
a
) Guide D 5163
and
(
b
) Guide D 7491
.
Coating Service Level III Coatings
:
Coating Service Level III coatings must be evaluated for use in accordance with the requirements of plant licensing commitments and the job specifications. Coating Service Level III coatings may include linings used in areas such as service water systems, essential cooling water heat exchanger heads and emergency diesel generator air intakes. There are
no
specific testing or qualification
requirements
included in this guide for Coating Service Level III coatings or linings. Testing and evaluation of Coating Service Level III coatings should be conducted as necessary to ensure that the coatings are suitable for the specific service environment. The following documents provide guidance for testing and inspection, which the licensee may consider when preparing job specifications for Coating Service Level III coatings or linings:
(
a
) Test Method D 4541,
(
b
) Guide D 7167
,
(
c
) Guide D 7230
,
(
d
) EPRI 1003102 (formerly TR-109937), Sections 4.4 and 4.5,
(
e
) 10CFR50.65, and
(
f
) 10CFR50. Appendix B.
Coatings Service Level II Coatings
:
Coating Service Level II coatings are not safety-related and are restricted to the radiation controlled area (RCA) outside of the reactor-containment in nuclear power plants. There are
no
specific testing or qualification
requirements
included in this guide for Coating Service Level II coatings. The following documents provide guidance for testing and inspection, which the licensee may consider when evaluating or specifying Coating Service Level II coatings:
(
a
) Test Method D 3912
,
(
b
) Test Method D 4060
,
(
c
) Test Method D 4082
,
(
d
) Test Method D 4541
,
(
e
) Specification D 5139
,
(
f
) Test Method E 84
, and
(
g
) USNRC Regulatory Guide 8.8.
Some nuclear power plant licenses may include requirements for Coating Service Level II coatings; these requirements must be satisfied when selecting Coating Service Level II coating materials and systems.