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Detection Of Tool Breakage In Micro-End-Milling Operations By Monitoring Acoustic Emission 基于声发射监测的微立铣刀刀具破损检测
发布日期: 1997-06-01
在微加工操作中,去除少量材料,产生非常小的切削力。直径小于1mm的微型立铣刀的刀具寿命短且不可预测。当这些工具失效时,它们的轴就断了。在加工操作过程中,操作员无法通过声音或目视检查来检测刀具破损。本文通过观察刀具尖端的扫描电镜(SEM)图像和声发射活动,评估了微立铣刀的推力特性,解释了微立铣刀的刀具破损机理,即磨损诱导应力(WIS)。
In micro-machining operations, a small amount of material is removed and very small cutting forces are created. Micro-end mills with less than 1-mm diameter have a short and unpredictable tool life. When these tools fail their shafts are broken. An operator cannot detect tool breakage from the sound or by a visual inspection during the machining operation. In this paper, the tool-breakage mechanism of micro-end mills, wear-induced stress (WIS), is explained by evaluating the thrust direction cutting force characteristics, by inspecting scanning electron microscope (SEM) images of tool tips and acoustic emission activity.
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发布单位或类别: 日本-日本船用装置工业会
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