This paper summarizes the results of a year-long piloting program to evaluate three
alternative solids separation processes for spent filter backwash water recovery. The primary
goal of this study was to select a process that would meet the dual objectives of reducing or
eliminating process wastewater discharges from the 420 ML/d Bearspaw water treatment plant
(WTP) in Calgary, Alberta, Canada, while avoiding any undesirable impacts on the main WTP
In Canada, as in the US, regulations and standards for treating and disposing of WTP residuals
are still evolving. For this particular project, a range of disposal/reuse strategies were
investigated, each requiring differing treatment standards as follows:
disposal of treated water to the Bow River at < 20 mg/L TSS;
recycling of treated water to the head of the WTP at < 5 NTU; and,
membrane treatment for potable water production at < 0.1 NTU.
Three processes were pre-selected for the pilot evaluation as follows:
enhanced gravity settling using a plate settler clarifier;
flotation using a dissolved air flotation (DAF) clarifier; and,
filtration using an ultrafiltration (UF) membrane system.
The processes evaluated covered the broad range of treatment standards potentially required for
the final end use/disposal route. The achievable effluent quality, design criteria, and operating
performance of the evaluated processes are presented in this paper, based on extensive piloting
data collected at the Bearspaw pilot plant facility.
All three processes were proven to meet or exceed the acceptance criteria for their intended end
use. There were some unexpected discoveries regarding all three processes. For example, the
ultrafiltration membrane process exceeded its manufacturer's pre-piloting expectations. The
length of this piloting program allowed for a considerable amount of operating and maintenance
data to be collected over a very broad range of water quality conditions and temperatures.
Chemical dose optimization, membrane chemical cleaning regimes, and water quality data were
collected and evaluated to establish both the design and operational criteria for each process.
The results of the pilot evaluation were used to formulate the following general process criteria:
plate settlers with an effluent target of <5 NTU at a Hazen loading rate of 0.6 to 0.8 m/h;
dissolved air flotation with an effluent target of <2 NTU at a loading rate of 10 m/h; and,
ultrafiltration membranes with an effluent target of <0.1 NTU at a design flux of 42 Lmh
(25 gfd) and a recovery rate of 99% for potable water production.
Finally, considerations for full-scale implementation are discussed, such as source separation
of waste streams, equalization, recycle stream process impacts, and residual solids processing.
Includes 9 references, tables, figures.