Standard Test Method for Measurement of Effects of Automotive Engine Oils on Fuel Economy of Passenger Cars and Light-Duty Trucks in Sequence VIB Spark Ignition Engine<rangeref></rangeref > (Withdrawn 2022)
汽车发动机油对序列VIB火花点火发动机中客车和轻型卡车燃料经济性的影响的标准测试方法<rangeref> </ rangeref>
1.1 This test method covers an engine test procedure for the measurement of the effects of automotive engine oils on the fuel economy of passenger cars and light-duty trucks with gross vehicle weight of 3856 kg or less. The tests are conducted on a dynamometer test stand using a specified spark-ignition engine with a displacement of 4.6-L. It applies to multiviscosity grade oils used in these applications.
1.2 This test method also provides for the running of an abbreviated length test that is referred to as the VIBSJ. The procedure for VIBSJ is identical to the Sequence VIB with the exception of the items specifically listed in
Annex A13
. The procedure modifications listed in
Annex A13
refer to the corresponding section of the Sequence VIB test method.
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3.1
Exceptions—
Where there is no direct SI equivalent such as screw threads, National Pipe Threads/diameters, tubing size, or single source supply equipment specifications. Brake Specific Fuel Consumption is measured in kilograms per kilowatthour. In Figs. A2.4, A2.5, and A2.8, inch-pound units are to be regarded as standard.
1.4
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.5 This test method is arranged as follows:
Subject
Section
Introduction
Scope
1
Referenced Documents
2
Terminology
3
Summary of Test Method
4
Significance and Use
5
Apparatus
6
General
6.1
Test Engine Configuration
6.2
Laboratory Ambient Conditions
6.3
Engine Speed and Torque Control
6.4
Dynamometer
6.4.1
Dynamometer Torque
6.4.2
Engine Cooling System
6.5
External Oil System
6.6
Fuel System
6.7
Fuel Flow Measurement
6.7.2
Fuel Temperature and Pressure Control to
the Fuel Flowmeter
6.7.3
Fuel Temperature and Pressure Control to
Engine Fuel Rail
6.7.4
Fuel Supply Pumps
6.7.5
Fuel Filtering
6.7.6
Engine Intake Air Supply
6.8
Intake Air Humidity
6.8.1
Intake Air Filtration
6.8.2
Intake Air Pressure Relief
6.8.3
Temperature Measurement
6.9
Thermocouple Location
6.9.5
AFR Determination
6.10
Exhaust and Exhaust Back Pressure Systems
6.11
Exhaust Manifolds
6.11.1
Laboratory Exhaust System
6.11.2
Exhaust Back Pressure
6.11.3
Pressure Measurement and Pressure Sensor
Locations
6.12
Engine Oil
6.12.2
Fuel to Fuel Flowmeter
6.12.3
Fuel to Engine Fuel Rail
6.12.4
Exhaust Back Pressure
6.12.5
Intake Air
6.12.6
Intake Manifold Vacuum/Absolute Pressure
6.12.7
Coolant Flow Differential Pressure
6.12.8
Crankcase Pressure
6.12.9
Engine Hardware and Related Apparatus
6.13
Test Engine Configuration
6.13.1
ECM/EEC (Engine Control) Module
6.13.2
Thermostat/Orifice Plate
6.13.3
Intake Manifold
6.13.4
Flywheel
6.13.5
Wiring Harnesses
6.13.6
EGR Block-Off Plate
6.13.7
Oil Pan
6.13.8
Oil Pump Screen and Pickup Tube
6.13.9
Idle Speed Control Solenoid (ISC) Block-Off
Plate
6.13.10
Engine Water Pump
6.13.11
Thermostat Housing
6.13.12
Oil Filter Adapter
6.13.13
Fuel Rail
6.13.14
Miscellaneous Apparatus Related to Engine
Operation
6.14
Timing Light
6.14.1
Reagents and Materials
7
Engine Oil
7.1
Test Fuel
7.2
Engine Coolant
7.3
Cleaning Materials
7.4
Preparation of Apparatus
8
Test Stand Preparation
8.2
Engine Preparation
9
Cleaning of Engine Parts
9.2
Engine Assembly Procedure
9.3
General Assembly Instructions
9.3.1
Bolt Torque Specifications
9.3.2
Sealing Compounds
9.3.3
Harmonic Balancer
9.3.5
Oil Pan
9.3.6
Intake Manifold
9.3.7
Camshaft Covers
9.3.8
Thermostat
9.3.9
Thermostat Housing
9.3.10
Coolant Inlet
9.3.11
Oil Filter Adapter
9.3.12
Dipstick Tube
9.3.13
Water Pump
9.3.14
Sensors, Switches, Valves, and Positioners
9.3.15
Ignition System
9.3.16
Fuel Injection System
9.3.17
Intake Air System
9.3.18
Engine Management System (Spark and Fuel
Control)
9.3.19
Accessory Drive Units
9.3.20
Exhaust Manifolds
9.3.21
Engine Flywheel and Guards
9.3.22
Lifting of Assembled Engines
9.3.23
Engine Mounts
9.3.24
Calibration
10
Stand/Engine Calibration
10.1
Procedure
10.1.1
Reporting of Reference Results
10.1.2
Analysis of Reference/Calibration Oils
10.1.3
Instrument Calibration
10.2
Engine Torque Measurement System
10.2.1
Fuel Flow Measurement System
10.2.2
Coolant Flow Measurement System
10.2.3
Thermocouple and Temperature Measurement
System
10.2.4
Humidity Measurement System
10.2.5
Other Instrumentation
10.2.6
Test Procedure
11
Preparation for Initial Start-up of New Engine
11.1
External Oil System
11.1.1
Flush Effectiveness Demonstration
11.1.2
Preparation for Oil Charge
11.1.3
Oil Charge for Coolant Flush
11.1.4
Engine Coolant Charge for Coolant Flush
11.1.5
Initial Engine Start-up
11.2
Coolant Flush
11.3
New Engine Break-In
11.4
Oil Charge for Break-In
11.4.2
Break-In Operating Conditions
11.4.3
Routine Test Operation
11.5
Start-Up and Shutdown Procedures
11.5.8
Flying Flush Oil Exchange Procedures
11.5.9
Test Operating Stages
11.5.10
Stabilization to Stage Conditions
11.5.11
Stabilized BSFC Measurement Cycle
11.5.12
Data Logging
11.5.13
BC Oil Flush Procedure for BC Oil Before Test
Oil
11.5.14
BSFC Measurement of BC Oil Before Test Oil
11.5.15
Test Oil Flush Procedure
11.5.16
Test Oil Aging
11.5.17
BSFC Measurement of Aged (Phase I) Test Oil
11.5.18
Aging Phase II
11.5.19
BSFC Measurement of Aged (Phase II) Test Oil
11.5.21
BC Oil Flush Procedure for BC Oil After Test Oil
11.5.22
BSFC Measurement for BC Oil After Test Oil
11.5.23
General Test Data Logging Forms
11.5.24
Diagnostic Review Procedures
11.5.25
Determination of Test Results
12
FEI1 and FEI2 Calculations
12.1
Final Test Report
13
Validity Statement
13.1
Report Format
13.2
Precision and Bias
14
Precision
14.1
Validity
14.2
Test Stand Calibration Status
14.2.1
Validity Interpretation of Deviant Operational
Conditions
14.2.2
Bias
14.3
Keywords
15
Annexes
Role of ASTM TMC
Annex A1
Detailed Specifications and Drawings of Apparatus
Annex A2
Oil Heater Cerrobase Refill Procedure
Annex A3
Engine Part Number Listing
Annex A4
Flying Flush Checklists
Annex A5
Safety Precautions
Annex A6
Report Format
Annex A7
Statistical Equations for Mean and Standard
Deviations
Annex A8
Oil Sump Full Level Determination Consumption
Measurement Calibration Procedure
Annex A9
Fuel Injector Evaluation
Annex A10
Pre-test Maintenance Checklist
Annex A11
Blow-by Ventilation System Requirements
Annex A12
VIBSJ Abbreviated Length Test Requirements
Annex A13
Appendix
Procurement of Test Materials
Appendix X1
====== Significance And Use ======
5.1
Test Method—
The data obtained from the use of this test method provide a comparative index of the fuel-saving capabilities of automotive engine oils under repeatable laboratory conditions. A baseline calibration oil (hereafter referred to as BC oil) has been established for this test to provide a standard against which all other oils can be compared. The BC oil is an SAE 5W-30 grade fully formulated lubricant. There is a direct correlation of Test Method D6837 (Sequence VIB) Fuel Economy Improvement (FEI) by percent with the fuel economy results obtained from vehicles representative of current production running under the current EPA testing cycles. The test procedure was not designed to give a precise estimate of the difference between two test oils without adequate replication. Rather, it was developed to compare a test oil to BC oil. Companion test methods used to evaluate engine oil performance for specification requirements are discussed in the latest revision of Specification
D4485
.
5.2
Use—
The Sequence VIB test method is useful for engine oil fuel economy specification acceptance. It is used in specifications and classifications of engine lubricating oils, such as the following:
5.2.1 Specification
D4485
.
5.2.2 API Publication 1509
.
5.2.3 SAE Classification J304
.
5.2.4 SAE Classification J1423
.