Electrogas Welding (EGW) is a specialized welding process having similarities to the
gas metal arc welding (GMAW) or the flux cored arc welding (FCAW) processes for
vertical position welding. The electrode deposits filler metal in the cavity formed by
backing plates or shoes that bridge the groove between the plates being welded. The
electrode may be solid, metal cored, or flux cored, and additional shielding may or may
not be obtained from an externally supplied gas or gas mixture. The weld is usually
completed in a single pass.Fundamentals of the process, including the various method of welding, are presented.
A discussion of equipment, consumable, applications, and metallurgical advantages
and limitations is provided. The selection of process variables and operating
conditions and typical EGW procedures is then presented. Inspection of welds, and
training and qualification of welding procedures and operators are described. Finally, a
troubleshooting guide, safety considerations, and a supplementary reading list are
presented.