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作废 ASTM D5533-98e1
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Standard Test Method for Evaluation of Automotive Engine Oils in the Sequence IIIE, Spark-Ignition Engine (Withdrawn 2003) 序列IIIE 火花点火引擎汽车发动机油评估标准试验方法(2003年撤回)
发布日期: 1999-02-25
废止日期: 2003-11-18
1.1本试验方法涵盖了一种发动机试验程序,用于评估汽车发动机机油的某些高温性能特征,包括机油稠化、油泥和清漆沉积、油耗以及发动机磨损。这些机油包括单粘度级和多粘度级机油,用于火花点火、汽油发动机以及柴油发动机。 注1:SAE J304中讨论了用于评估发动机机油性能的规范要求的配套试验方法。 1.2以可接受的公制单位或其他单位表示的值应单独视为标准值。每个系统中规定的值可能不是精确的等效值;因此,每个系统必须相互独立使用,不得以任何方式组合值。 1.3本标准无意解决与其使用相关的所有安全问题(如有)。本标准的用户有责任在使用前制定适当的安全和健康实践,并确定监管限制的适用性。 1.4本试验方法安排如下: 主题部分简介范围1参考文件2术语3试验方法总结4意义和使用5装置6实验室6.1图纸6.2指定设备6.3试验发动机6.4发动机零件6.4.1固定夹具6.4.2发动机转速和负载控制6.5发动机冷却系统6.6冲洗箱6.7冷却液混合箱6.8夹套摇臂盖,进气歧管交叉,和通气管冷却系统6.9外部机油- 冷却系统6.10燃油系统6.11化油器供气湿度、温度和压力6.12温度测量6.13热电偶位置6.13.1空燃比测定6.14排气和排气背压系统6.15窜气流量测量6.16压力测量和压力传感器位置6.17试剂和材料7。试验燃料7.1冷却剂的添加剂浓缩物7.2冷却剂制备7.3试验前清洁材料7.4试验后清洁材料7。 5密封和防卡化合物7.6危险8测试油样品要求9仪器的制备10油热交换器的清洁10.1夹套摇臂盖的清洁10.2通气管的清洁10.3特殊不锈钢零件的清洁10.4进气歧管的清洁10.5精密摇臂轴从动件的清洁10.6发动机零件(缸体和缸盖除外)的清洁10.7发动机缸体清洁10.8缸盖清洁10.9发动机装配程序10.10一般信息10。 10.1特殊零件10.10.2硬件信息10.10.3密封剂应用10.10.4紧固件扭矩规格和扭矩程序10.10.5主轴承盖螺栓10.10.5.1缸盖螺栓10.10.5.2进气歧管螺栓10.10.5.3其他螺栓、螺柱的扭矩,螺母10.10.5.4零件更换10.10.6发动机缸体准备10.10.7活塞装配和编号10.10.8活塞环装配10.10.9预测试凸轮轴和挺杆测量10.10.10凸轮轴轴承安装10。 10.11凸轮轴准备10.10.12凸轮轴安装10.10.13凸轮轴固定夹具的安装10.10.14凸轮轴链轮、曲轴链轮、,链条10.10.15凸轮轴止推按钮10.10.16主轴承10.10.17曲轴10.10.18主轴承盖安装10.10.19曲轴端隙10.10.20活塞销安装10.10.21活塞安装10.10.22谐波平衡器10.10.23连杆轴承10.10.24发动机前盖10.10.25冷却液进口适配器10。 10.26正时标记精度10.10.27油泵10.10.28油尺孔10.10.29油底壳10.10.30缸盖总成10.10.31气门弹簧负载的调整10.10.32缸盖安装10.10.33液压气门挺杆10.10.34推杆10.10.35精密摇臂轴总成10.10.36气门系负载10.10.37进气歧管10.10.38摇臂盖导流板和支柱10.10.39摇臂盖10.10.40进水口适配器10.10.41通气管10.10.42冷却液出口适配器10。 10.43注油适配器10.10.44机油滤清器适配器10.10.45油样阀10.10.46点火系统10.10.47化油器10.10.48附件驱动装置10.10.49排气歧管,水冷10.10.50发动机飞轮10.10.51发动机冷却液系统的压力检查10.10.52组装发动机的提升10.11将发动机安装在试验台上10.12外部冷却系统清洁10.13发动机冷却液夹套和进气歧管冷却液交叉清洁(冲洗)10.14冷却液加注10。 15试验充油10.16发动机油泵充油和凸轮及挺杆预试验润滑10.17校准11实验室和发动机试验台校准11.1参考油测试11.1.1参考油测试频率11.1.2参考油测试结果的报告11.1.3参考油测试结果的评估11.1.4相对于参考油测试的非参考油测试状态11.1.5用于非标准试验的试验台状态11.1.6仪器校准11。 2发动机操作程序12油尺和孔塞12.1注油适配器12.2化油器进气供应管12.3发动机启动和关闭程序12.4启动12.4.1停机12.4.2非计划停机12.4.3油取样12.5油位12.6乙二醇污染检查12.7空燃比测量和控制12.8窜气流量测量12.9 NOx测定12.10数据记录12.11点火正时运行(10分钟)12.12磨合(4小时)12。 13发动机机油质量测试(64小时)12.14测试终止12.15测试结果的确定13发动机拆卸13.2零件的准备以进行粘附、沉积、,和堵塞13.3评级环境13.4零件粘附13.5污泥评级13.6活塞裙沉积物评级13.7油环陆地沉积物评级13.8零件堵塞观察13.9擦伤和磨损目视检查13.10测试后凸轮轴和挺杆磨损测量13.11连杆轴承重量损失13。 12粘度试验13.13窜气流量测量13.14油耗计算13.15试验件照片13.16代表性试验件的保留13.17严重性调整13.18操作有效性的确定13.19报告14报告表格14.1国际单位制的使用14.2报告单位的精度14.3与试验操作限值的偏差14.4油压图14.5精度和偏差15关键词16附件ASTM测试监测中心(TMC)和校准计划的作用A1序列IIIE发动机测试零件A2序列IIIE测试零件和图纸A3序列IIIE测试燃料分析A4序列IIIE测试控制图技术用于开发和应用严重性调整A5序列IIIE测试报告A6序列IIIE测试空气- 燃油比A7序列IIIE测试窜气流量修正系数A8附录序列IIIE测试发动机构建测量工作表X1序列IIIE测试测试前后测量X2序列IIIE测试凸轮凸轮凸轮注油棒X3序列IIIE测试操作日志、检查表和工作表X4序列IIIE测试额定值工作表X5
1.1 This test method covers an engine test procedure for evaluating automotive engine oils for certain high-temperature performance characteristics, including oil thickening, sludge and varnish deposition, and oil consumption, as well as engine wear. Such oils include both single viscosity grade and multiviscosity grade oils which are used in both spark-ignition, gasoline-fueled engines, as well as in diesel engines. Note 1-Companion test methods used to evaluate engine oil performance for specification requirements are discussed in SAE J304. 1.2 The values stated in either acceptable metric units or in other units shall be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system must be used independently of the other, without combining values in any way. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 1.4 This test method is arranged as follows: Subject Section Introduction Scope 1 Referenced Documents 2 Terminology 3 Summary of Test Method 4 Significance and Use 5 Apparatus 6 Laboratory 6.1 Drawings 6.2 Specified Equipment 6.3 Test Engine 6.4 Engine Parts 6.4.1 Hold-Back Fixture 6.4.2 Engine Speed and Load Control 6.5 Engine Cooling System 6.6 Flushing Tank 6.7 Coolant Mixing Tank 6.8 Jacketed Rocker Cover, Intake Manifold Crossover, and Breather Tube Cooling Systems 6.9 External Oil-Cooling System 6.10 Fuel System 6.11 Carburetor Air Supply Humidity, Temperature, and Pressure 6.12 Temperature Measurement 6.13 Thermocouple Location 6.13.1 Air-to-Fuel Ratio Determination 6.14 Exhaust and Exhaust Back Pressure Systems 6.15 Blowby Flow Rate Measurement 6.16 Pressure Measurement and Pressure Sensor Location 6.17 Reagents and Materials 7. Test Fuel 7.1 Additive Concentrate for the Coolant 7.2 Coolant Preparation 7.3 Pre-Test Cleaning Materials 7.4 Post-Test Cleaning Materials 7.5 Sealing and Anti-seize Compounds 7.6 Hazards 8 Test Oil Sample Requirements 9 Preparation of Apparatus 10 Oil Heat Exchanger Cleaning 10.1 Jacketed Rocker Cover Cleaning 10.2 Breather Tube Cleaning 10.3 Cleaning of Special Stainless Steel Parts 10.4 Intake Manifold Cleaning 10.5 Precision Rocker Shaft Follower Cleaning 10.6 Cleaning of Engine Parts (other than the block and heads) 10.7 Engine Block Cleaning 10.8 Cylinder Head Cleaning 10.9 Engine Build-up Procedure 10.10 General Information 10.10.1 Special Parts 10.10.2 Hardware Information 10.10.3 Sealing Compound Applications 10.10.4 Fastener Torque Specifications and Torquing Procedures 10.10.5 Main Bearing Cap Bolts 10.10.5.1 Cylinder Head Bolts 10.10.5.2 Intake Manifold Bolts 10.10.5.3 Torques for Miscellaneous Bolts, Studs, and Nuts 10.10.5.4 Parts Replacement 10.10.6 Engine Block Preparation 10.10.7 Piston Fitting and Numbering 10.10.8 Piston Ring Fitting 10.10.9 Pre-Test Camshaft and Lifter Measurements 10.10.10 Camshaft Bearing Installation 10.10.11 Camshaft Preparation 10.10.12 Camshaft Installation 10.10.13 Installation of Camshaft Hold-Back Fixture 10.10.14 Camshaft Sprocket, Crankshaft Sprocket, and Chain 10.10.15 Camshaft Thrust Button 10.10.16 Main Bearings 10.10.17 Crankshaft 10.10.18 Main Bearing Cap Installation 10.10.19 Crankshaft End Play 10.10.20 Piston Pin Installation 10.10.21 Piston Installation 10.10.22 Harmonic Balancer 10.10.23 Connecting Rod Bearings 10.10.24 Engine Front Cover 10.10.25 Coolant Inlet Adapter 10.10.26 Timing Mark Accuracy 10.10.27 Oil Pump 10.10.28 Oil Dipstick Hole 10.10.29 Oil Pan 10.10.30 Cylinder Head Assembly 10.10.31 Adjustment of Valve Spring Loads 10.10.32 Cylinder Head Installation 10.10.33 Hydraulic Valve Lifters 10.10.34 Pushrods 10.10.35 Precision Rocker Shaft Assembly 10.10.36 Valve Train Loading 10.10.37 Intake Manifold 10.10.38 Rocker Cover Deflectors and Stanchions 10.10.39 Rocker Covers 10.10.40 Water Inlet Adapter 10.10.41 Breather Tube 10.10.42 Coolant Outlet Adapter 10.10.43 Oil Fill Adapter 10.10.44 Oil Filter Adapter 10.10.45 Oil Sample Valve 10.10.46 Ignition System 10.10.47 Carburetor 10.10.48 Accessory Drive Units 10.10.49 Exhaust Manifolds, Water-Cooled 10.10.50 Engine Flywheel 10.10.51 Pressure Checking of Engine Coolant System 10.10.52 Lifting of Assembled Engines 10.11 Mounting the Engine on the Test Stand 10.12 External Cooling System Cleaning 10.13 Engine Coolant Jacket and Intake Manifold Coolant Crossover Cleaning (Flushing) 10.14 Coolant Charging 10.15 Test Oil Charging 10.16 Engine Oil Pump Priming and Cam-and-Lifter Pre- Test Lubrication 10.17 Calibration 11 Laboratory and Engine Test Stand Calibration 11.1 Testing of Reference Oils 11.1.1 Reference Oil Test Frequency 11.1.2 Reporting of Reference Oil Test Results 11.1.3 Evaluation of Reference Oil Test Results 11.1.4 Status of Non-reference Oil Tests Relative to Reference Oil Tests 11.1.5 Status of Test Stands Used for Non-Standard Tests 11.1.6 Instrumentation Calibration 11.2 Engine Operating Procedure 12 Dipstick and Hole Plug 12.1 Oil Fill Adapter 12.2 Carburetor Air Inlet Supply Line 12.3 Engine Start-up and Shutdown Procedures 12.4 Start-up 12.4.1 Shutdown 12.4.2 Non-Scheduled Shutdowns 12.4.3 Oil Sampling 12.5 Oil Leveling 12.6 Checks for Glycol Contamination 12.7 Air-to-Fuel-Ratio Measurement and Control 12.8 Blowby Flow Rate Measurement 12.9 NOx Determinations 12.10 Data Recording 12.11 Ignition Timing Run (Ten Minutes) 12.12 Break-In (4 Hours) 12.13 Engine Oil Quality Testing (64 Hours) 12.14 Test Termination 12.15 Determination of Test Results 13 Engine Disassembly 13.2 Preparation of Parts for Rating of Sticking, Deposits, and Plugging 13.3 Rating Environment 13.4 Part Sticking 13.5 Sludge Rating 13.6 Piston Skirt Deposits Rating 13.7 Oil Ring Land Deposits Rating 13.8 Part Plugging Observations 13.9 Visual Inspection for Scuffing and Wear 13.10 Post-Test Camshaft and Lifter Wear Measurements 13.11 Connecting Rod Bearing Weight Loss 13.12 Viscosity Test 13.13 Blowby Flow Rate Measurements 13.14 Oil Consumption Computation 13.15 Photographs of Test Parts 13.16 Retention of Representative Test Parts 13.17 Severity Adjustments 13.18 Determination of Operational Validity 13.19 Report 14 Report Forms 14.1 Use of SI Units 14.2 Precision of Reported Units 14.3 Deviations from Test Operational Limits 14.4 Oil Pressure Plot 14.5 Precision and Bias 15 Keywords 16 Annexes The Role of the ASTM Test Monitoring Center (TMC) and the Calibration Program A1 Sequence IIIE Engine Test Parts A2 Sequence IIIE Test Parts and Drawings A3 Sequence IIIE Test Fuel Analysis A4 Sequence IIIE Test Control Chart Technique for Developing and Applying Severity Adjustments A5 Sequence IIIE Test Reporting A6 Sequence IIIE Test Air-to-Fuel Ratio A7 Sequence IIIE Test Blowby Flow Rate Correction Factor A8 Appendixes Sequence IIIE Test-Engine Build Measurement Worksheets X1 Sequence IIIE Test-Pre- and Post-Test Measurements X2 Sequence IIIE Test-Cam Lobe Oiling Wand X3 Sequence IIIE Test-Operational Logs, Checklists, and Worksheets X4 Sequence IIIE Test-Rating Worksheets X5
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